Tag: BTA Drilling
Chips dryer
Vastuna-Design Patent
Provide a better solution
D Series - Features
- Smart design
- Recycling cutting oil
- Economize manpower
- Fast and save time
- Best partner for Industry 4.0
★ This is the automatic centrifuge dryer use sample diagram, this product doesn’t include chip conveyor and oil collection tank.
★ The chip conveyor and Oil collection tank are options.
Performance
▪ Continues, non-stop
▪ Automatic chips outlet
▪ 1000rpm centrifuge, fast and dry
▪ 85%+ recycling
Specifications
Modle | D17 | D19 | D20 |
Suitable chips | Thin, light, gundrill steel chips | Short, thick, heavy steel chips | Short, thick, heavy steel chips |
Hopper height | 1165 mm | 1165 mm | 893 mm |
Motor | 3hp / 6P (Opt: 7.5hp / 6P) | ||
Invertor | Opt | Opt | Opt |
Exhausting height | 580 mm | 600 mm | 600 mm |
Max. Speed | 1,150 rpm | 1,150 rpm | 1,150 rpm |
Accessories
Chip exhausting
🅰 Gundrill chips
🅱 Alumnium chips
🅲 Gundrill chips
🅳 Gundrill chips
🅴 Alumnium chips
🅵 BTA chips (with stop plate)
D17
D19 / D20
Chip collecting housing
D17
D19
D20
Expansion equipment (Optional)
The special oil set makes the oil separation work more easier.
Sample diagram
★ The chips dryer is suitable for 3~50mm length gundrill chips. The Shredder is suggested when the chips are longer.
Modle | (A) | (B) |
Lenght | 2203 mm | 2203 mm |
Height | 2212 mm | 2212 mm |
Hopper size | 600 x 390 mm | 600 x 390 mm |
Exhausting height | 1600 mm | 1600 mm |
Modle | (A) | (B) | (C) |
Machine size | 590 x 540 x 1350 mm | 650 x 600 x 250 mm | 725 x 683 x 870 mm |
Power and Voltage | 3Φ / 220v / 60Hz | 3Φ / 220v / 60Hz | 3Φ / 220v / 60Hz |
Motor | 2HP (1.5kw) | 3HP (2.1kw) | 25HP (18.7kw) |
Speed | 19 rpm | 19 rpm | 19 rpm |
Shredding room size | 215 x 130 mm | 360 x 190 mm | 500 x 300 mm |
Tools materials | SKD11 | SKD11 | SKD11 |
Number of tool | 9 pieces | 9 pieces | 9 pieces |
Chips inlet size | 400 x 400 x 270 mm | 500 x 500 x 180 mm | 500 x 500 x 220 mm |
Hopper height | 600 mm | 700 mm | 1600 mm |
Suitable chips | Steel chips | Steel chips | Steel chips, stainless steel chips |
★ Choose to buy this product include Chip Conveyor, Oil Collection Tank. |
Gundrill
Gundrill and BTA tool parts
High accuracy & Best quality
Gun drills - Deep hole drilling
The characteristic of the single flute gundrilling process is that coolant is fed through the coolant hole in the tool and exits along with the chips in the v-shaped groove (flute) on the drill tube from the drilled hole. the coolant also provides lubrication to the drill periphery.
Gun drills are used for deep hole drilling—a depth-to-diameter ratio of 10~150 : 1. Gun barrels are the obvious example; hence the name.
Tool parts
Gundrill system needs a chip box and some steady rests for supporting gundrills. We need some parts to link the machine with gundrills.
Part Name
- Gundrill
- Guide bush
- Guide bush adaptor
- Guide bush housing
- Chip deflector
- Front bush housing
- Bearing adaptor
- Front rubber bush
- 6207 bearing
- Steady rest bush
To use gundrills at a deep hole drilling machine, we need guide bush, front rubber bush and steady rest bush for supporting the gundrills. Vastuna also supply the bushes and tool parts.
Guide bush
The material is tool steel. It is very precise with gundrills. It’s holding the gundrills when the gundrill getting into the workpiece.
Front rubber bush & Steady rest bush
Front rubber bush – The material is rubber. It’s for stopping the chips at the end of chip box and sealing.
Steady rest bush – The material is rubber. It’s for supporting the gundrills at steady rests. The special material can reduce the gundrills vibrations when drilling.
Guide bush adaptors
We also need drill driver adaptors to link the gundrills with machine spindle.
grinder
Gundrill Resharping machine
Grinding machine
RT Series - Features
- Enlarge gundrill tools life
- Easy operation
- Grinding angel data
★ Stand is an optional equipment
▪ We will provide grinding angel data with machine for reference.
Specifications
Modle | RT-205 |
Grinding drill size (S) | Ø2~32 mm |
Grinding drill size (L) | Ø30~45 mm |
Motor | 0.25 kw |
Speed | 3,600 rpm (60Hz) |
Grinding wheel size | Ø125mm |
Weight | 160kgs |
Size | 70 x 610 x 880mm |
Optional Accessories
Gundrill resharping grinder Stand
Drilling Machine
Table type Gundrilling machine
Suitable for heat plate
FC Series - Features
▪ FC-1200 → FC Series
▪ FC-1200 → X axis travel 1200mm
▪ Special design for gundrilling Heat Plate. The FC gundrilling machines only has X and Z axis. The X and Z axis has full stroke support.
▪ Very suitable for indexable tools due to the stable support. High torque output enlarge the productivity.
Spindle high-high torque output
Z-axis full stroke support
Suitable for indexable tools
Specifications
Modle | FC-1200 | FC-2500 |
Drilling diameter | Ø3~25mm (Opt: Ø4~30mm) | |
Drilling depth | 800mm (Opt: 1000mm) | 800mm (Opt: 1000mm) |
Number of spindle | 1 | 1 |
Working table size | 1000x1200mm | 1600x2700mm |
Loading capacity | 3000kgs | 3000kgs |
X axis travel | 1000mm | 2500mm |
Controller | Fanuc / Mitsubishi |
Standard Accessories
- Chip conveyor and cart
- Air conditioner for electrical box
- Coolant chiller
- Coolant pump
- Steady rest for tools
- Working light
- Tool box
- English operation manual
Optional Accessories
- Drum type paper filter
- Guide bush
- Steady rest guide bush
- Gundrill rharpening grinding machine
- Full cover safety guard
- Oil centrifugal extractor
- Transformer
Three Axes Gundrills
Table type Gundrilling machine
Suitable for off-center holes
F Series - Features
▪ F-1000 → F Series
▪ F-1000 → X axis travel 1000mm
▪ For square or any shapre work piece
▪ Flexible design table type gundrilling machine. It has X and Y axis.
▪ Customized made available.
Side-mounted gundrill spindle
Side-mounted gundrill spindle
Table type
Specifications
Modle | F-800 | F-1000 |
Drilling diameter | Ø3~30mm (Opt: Ø4~40mm) | |
Drilling depth | 800mm (Opt: 1500mm) | 800mm (Opt: 1000mm) |
Number of spindle | 1 | 1 |
Working table size | 1200x1000mm | 1000x1200mm |
Loading capacity | 3000kgs | 3000kgs |
X axis travel | 800mm | 1000mm |
Y axis travel | 800mm | 600mm |
Controller | Fanuc / Mitsubishi |
Standard Accessories
- Chip conveyor and cart
- Air conditioner for electrical box
- Coolant chiller
- Coolant pump
- Steady rest for tools
- Working light
- Tool box
- English operation manual
Optional Accessories
- Drum type paper filter
- Guide bush
- Steady rest guide bush
- Gundrill rharpening grinding machine
- Full cover safety guard
- Oil centrifugal extractor
- Transformer
Gundrills
Molds and Dies Gundrilling machine
For square or any shapre work piece
S Series - Features
▪ S-2010 → S Series
▪ S-2010 → X axis travel 2000mm
▪ S-2010 → Y axis travel 1000mm
▪ Big rotary table with moving column design and BT-50 milling head, will become the best choice for mold deep hole drilling.
▪ Especially in recent years, the demand for bevel drilling of molds in the automotive industry has increased. This machine is definitely your best partner.
Double spindles (BT-50+Gundrill)
Rotary table
Column moving
Specifications
Modle | S-2010 | S-2015 | S-3010 | S-3015 |
Drilling diameter | Ø3~30mm (Opt: Ø4~40mm) | Ø3~30mm (Opt: Ø4~40mm) | ||
Drilling depth | 1500mm | 1500mm | 1500mm | 1500mm |
Number of spindle | 1 | 1 | 1 | 1 |
BT-50 milling spindle | 1 | 1 | 1 | 1 |
Working table size | 1400x1600mm | 1400x1600mm | ||
Loading capacity | 7000kgs | 7000kgs | 7000kgs | 7000kgs |
Degree | 0.001 | 0.001 | 0.001 | 0.001 |
X axis travel | 2000mm | 2000mm | 3000mm | 3000mm |
Y axis travel | 1000mm | 1500mm | 1000mm | 1500mm |
Controller | Fanuc / Mitsubishi | Fanuc / Mitsubishi |
Standard Accessories
- BT-50 milling head
- CNC rotary table
- Chip conveyor and cart
- Air conditioner for electrical box
- Coolant chiller
- Coolant pump
- Steady rest for tools
- Working light
- Tool box
- English operation manual
Optional Accessories
- Drum type paper filter
- Guide bush
- Steady rest guide bush
- Gundrill rharpening grinding machine
- Full cover safety guard
- Oil centrifugal extractor
- Transformer
gundrills
Center Holes Gundrilling machine
Roundbar materials, Centerline drilling
R Series - Features
▪ R1-2000R → R Series
▪ R1-2000R → 1 spindles
▪ R1-2000R→ Drilling 2000mm depth
▪ R1-2000R → Counter rotation
▪ Flexible design. Customized for different demands. 1 spindle, 2 spindles and 4 spindles gundrilling machines for option.
▪ Suitable for center holes drilling. Drilling depth from 500mm~3000mm. Counter rotation is available
1 spindles type
2 spindles type
4 spindles type
Specifications
Modle | R1-1000 | R1-1500 |
Drilling diameter | Ø3~30mm (Opt: Ø4~40mm) | |
Drilling depth | 1000mm | 1500mm |
Number of spindle | 1 | 1 |
3-jaw chuck size | 10″ (Opt: 12″) | 10″ (Opt: 12″) |
Tool rotation | V | V |
Workpiece rotation | X | X |
Controller | Fanuc / Mitsubishi | Fanuc / Mitsubishi |
Modle | R1-1000R | R1-1500R | R1-2000R | R1-3000R |
Drilling diameter | Ø3~30mm (Opt: Ø4~40mm) | |||
Drilling depth | 1000mm | 1500mm | 2000mm | 3000mm |
Number of spindle | 1 | 1 | 1 | 1 |
3-jaw chuck size | 10″ (Opt: 12″) | 10″ (Opt: 12″) | ||
Tool rotation | V | V | V | V |
Workpiece rotation | V | V | V | V |
Controller | Fanuc / Mitsubishi | Fanuc / Mitsubishi |
Modle | R2-500 | R2-1000 | R2-1500 |
Drilling diameter | Ø3~30mm (Opt: Ø4~40mm) | ||
Drilling depth | 500mm | 1000mm | 1500mm |
Number of spindle | 2 | 2 | 2 |
3-jaw chuck size | 10″ | 10″ | 10″ |
Tool rotation | V | V | V |
Workpiece rotation | X | X | X |
Controller | Fanuc / Mitsubishi | Fanuc / Mitsubishi | Fanuc / Mitsubishi |
Modle | R2-500R | R2-1000R | R2-1500R |
Drilling diameter | Ø3~30mm (Opt: Ø4~40mm) | ||
Drilling depth | 500mm | 1000mm | 1500mm |
Number of spindle | 2 | 2 | 2 |
3-jaw chuck size | 10″ | 10″ | 10″ |
Tool rotation | V | V | V |
Workpiece rotation | V | V | V |
Controller | Fanuc / Mitsubishi | Fanuc / Mitsubishi | Fanuc / Mitsubishi |
Modle | R4-500 | R4-500R | R4-600 | R4-600R | R4-1000 | R4-1000R |
Drilling diameter | Ø3~25mm (Opt: Ø4~40mm) | Ø3~25mm (Opt: Ø4~40mm) | ||||
Drilling depth | 500mm | 500mm | 600mm | 600mm | 1000mm | 1000mm |
Number of spindle | 4 | 4 | 4 | 4 | 4 | 4 |
3-jaw chuck size | 7″ | 7″ | 7″ (Opt: Cone) | 7″ | 7″ | |
Tool rotation | V | V | V | V | V | V |
Workpiece rotation | X | V | X | V | X | V |
Controller | Fanuc / Mitsubishi | Fanuc / Mitsubishi | Fanuc / Mitsubishi |
Standard Accessories
- Chip conveyor and cart
- Air conditioner for electrical box
- Coolant chiller
- Coolant pump
- Steady rest for tools
- Working light
- Tool box
- English operation manual
Optional Accessories
- Drum type paper filter
- Guide bush
- Steady rest guide bush
- Gundrill rharpening grinding machine
- Full cover safety guard
- Oil centrifugal extractor
- Transformer
1 spindles Gundrilling machine
Indexable gundrill
1 spindles - counter rotation Gundrillis
2 spindles - counter rotation Gundrillis
Indexable gundrill
1 spindles - counter rotation Gundrillis
Gundrills
Micro Holes Gundrilling machine
Roundbar materials, Centerline drilling
RS Series - Features
▪ RS4-300R → RS Series
▪ RS4-300R → 4 spindles
▪ RS4-300 R→ Drilling 300mm depth
▪ RS4-300R → Counter rotation
▪ Double and High productivity 4 spindles design with counter rotation.
▪ More than 10,000 rpm spindles, suitable for using solid carbide gundrills.
2 spindles type
4 spindles type
Specifications
Modle | RS2-300 | RS2-300R | RS4-300R | RS4-500R |
Drilling diameter | Ø3~15mm | Ø1.5~6mm (Opt: Ø2~10mm) | Ø2~10mm | |
Drilling depth | 300mm | 300mm | 300mm | 500mm |
Number of spindle | 2 | 2 | 4 | 4 |
3-jaw chuck size | 7" | 6" | 4" | 4" |
Tool rotation | V | V | V | V |
Workpiece rotation | X | V | V | V |
Center distance | 250mm | 250mm | 152.4mm | 152.4mm |
Chip box width | 180mm | 180mm | 122mm (Opt: 142mm) | |
Controller | Fanuc / Mitsubishi | Fanuc / Mitsubishi |
Standard Accessories
- Chip conveyor and cart
- Air conditioner for electrical box
- Coolant chiller
- Coolant pump
- Steady rest for tools
- Working light
- Tool box
- English operation manual
Optional Accessories
- Drum type paper filter
- Guide bush
- Steady rest guide bush
- Gundrill rharpening grinding machine
- Full cover safety guard
- Oil centrifugal extractor
- Transformer
  -Our customer gave us the greatest affirmation and repurchase-
Precision Co., Ltd.
Haoway Precision Co., Ltd. was processing the spindle quill at the beginning.
Due to the expansion of the business, they got the deep hole processing case of the hollow cooling ball screw. So that they need to increase more equipment.
After bought the first double rotation machine ( R1-2000R ) from Vastuna in 2018, that machine has good performance and high quality to provided the stable quality processing with every order, therefore, the customer decided to increase the demand for production capacity.
Use the machine R1-2000R doble-rotation gun drill drilling machine, the maximum drill depth can be 4500mm; if want to more rapid productivity, it will need more spindle model of the machine.
According to customer demands, Vastuna started to develop the model R2-1500, which have two spindles, can process two workpieces at the same time. For the demand of the quantitative output, this machine can provide more efficient productivity ; the capacity of the drill depth can up to 3500mm.
After discussed the solution with customer and help them solve the problem, we recommended they purchased the model R2-1500. The customer were incredibly important in our line of business and ordered the R2-1500 machine from Vastuna to solve the problem of insufficient production capacity.
In 2019, Vastuna successful delivery machine R2-1500 double-rotation gundrill machine to Haoway Precision Co., Ltd. We insist on offering the best quality to customer from design to finished the machine ; every process all passed the several inspection. And we also had high repurchase rate on our machine. That is our customer gave us the greatest encouragement and affirmation.